Having issues with your powder coating process?
Patriot Solutions are built to eliminate the most
common—and costly—powder coating problems.
Patriot Solutions are built to eliminate the most common—and costly—powder coating issues.
Got Issues?
- No technical field support
- Poor first-pass transfer efficiency
- On-time powder delivery issues
- Batch-to-batch quality problems
- High rework rates
- Long custom color lead times
- Inconsistent and high film build
- Powder not charging or penetrating
- Under curing parts and high reject rates
Issues We Solve—Every Day
No Technical Field Support
Patriot Powder Coatings Solution:
- Dedicated regional technical service
- On-site troubleshooting and process optimization support
- Application and Classroom training for spray operators and line supervisors
- Ongoing partnership approach—not just product supply
Low First-Pass Transfer Efficiency
Patriot Powder Coatings Solution:
- Powders designed for superior electrostatic acceptance
- Optimized chargeability for improved wrap and penetration
- Reduced reclaim dependency
- On-site spray audits to improve transfer rates
On-Time Powder Delivery Issues
Patriot Powder Coatings Solution:
- Reliable production scheduling
- Safety stock programs for key customers
- Forecast-based inventory planning
- Transparent communication and order tracking
High Production Reject Rates
Patriot Powder Coatings Solution:
- Root-cause analysis support
- Industries highest quality formulations
- Consistent batch manufacturing
- Performance-tested, application-friendly products
Batch-to-Batch Quality Problems
Patriot Powder Coatings Solution:
- Strict raw material control and lot traceability
- Advanced manufacturing quality control systems
- Color and gloss verification on every batch
- Retained batch samples for consistency validation
High Rework Rates
Patriot Powder Coatings Solution:
- High-transfer-efficiency formulations (low fillers/removed fines)
- Improved reclaim compatibility with quality formulations
- Reduced over-application and film defects
- Process optimization support to lower reject rates
Long Custom Color Lead Times
Patriot Powder Coatings Solution:
- In-house color matching lab
- Rapid sample turnaround
- Small-batch manufacturing capability as little as 5 days
- Digital color management for faster approvals
Excessive Touch-Up Required
Patriot Powder Coatings Solution:
- Smooth-flow, high-leveling formulations
- Superior edge coverage and hiding
- Improved application penetration and consistency
- Training to minimize operator variability
Inconsistent and High Film Build
Patriot Powder Coatings Solution:
- Formulations engineered for smooth flow and controlled build
- Optimized particle size distribution for uniform coverage
- Technical guidance on gun settings and line parameters
- Film build analysis and adjustment recommendations
Powder Charge or Penetration Issues
Patriot Powder Coatings Solution:
- Advanced resin-rich high charge chemistries
- Deep recess penetration formulas
- Enhanced Faraday cage effect mitigation
- Custom formulations based on part geometry
Under-Cured and Brittle Coating
Patriot Powder Coatings Solution:
- Wide cure window formulations
- Low-bake and energy-efficient chemistries
- Cure validation testing and support
- Technical assistance for oven profiling
Poor Hiding Characteristics
Patriot Powder Coatings Solution:
- High-opacity pigment packages
- Optimized resin-to-pigment ratios
- Enhanced coverage at lower film builds
- Custom formulation for challenging substrates
Why this Matters
Less Scrap / Waste
Reduced powder usage equals
Lower powder cost per part
Pay for less scrap to the landfill
More Production
Consistent powder performance
means fewer rejects and down time
that equals more product shipped
Premium Finish
A reliable beautiful finish due
to high quality raw materials and
State-of-the-art manufacturing
Having issues with your finished product due to undercuring your parts?
Our Patriot Service Team will run a free oven profile so you know your exact oven curve and time in the oven. You will also receive a same day report and graph! Knowing what your oven is doing and achieving the correct part time and temperature is key to a great finish!
Your Partner in Powder Coating
- Multiple U.S.-based manufacturing facilities
- Expert chemists and advanced formulations
- High-volume capacity with short lead times
- Field service support that improves performance
- Consistent dependable quality
- American-Made. Premium-Grade!
